Pilot Extruder Spheronizer Integrated Laboratory Pellet Manufacturing Equipment

General description

The extruder&spheronizer mainly applied in pellets production process, using rotary screw rod to extruding the wet material out of spheral screen, the extruded strips drop into the spheronizer disk plate, then strips divide and roll on the rotary disk plate by centrifugal force of the high speed rotary disk plate, and finally it become round and solid pellets.

compared other ways of making pellets, extruding and spheronizing technique has following features:

- the whole process executed in a wet status without dust rise.

- product yield beyond 99%, with small particle size distribution, qualified product above 90%.

- finished pellets have good roundness and strength, the density can reach more than 0.8g/cm³. Especially good for coating on the pellets to make controlled-release drugs.

- the pellets have good drug loading capacity, it have wide drug loading range

- it is easily to mix the incompatible active contents.

- the loss of zymin can be reduced less than 10% during enzymic preparation

- high efficiency, low cost and low labor intensity

- good process reproducibility, parameterization process procedure, easy to control and manage.

Equipment features

1) Finish pelletizing process in on step.

2) Adopting DC brushless motor and planetary gear reducer transmission system, have compact structure, it is convenient to maintain without adding lubricant.

3) Adopting 5-axies drilling techniques for the extruding spheral screen machining, which makes extruding evenly and high efficient.

4) In-built with cooling channel, the user can choose air-cooling or water-cooling.

5) There are current monitor and overload protection designed for the equipment safety.

Parameters

Founded in 1996, Chongqing Topsun Jinggong Technology Co., Ltd. is a member of China association for pharmaceutical equipment and a well-known manufacturer engaged in developing, manufacturing and selling pharmaceutical solid dosage equipment.
Covers more than 20000 square meters for scientific research and production, Jinggong also have very convenient transportation conditions, it takes only one hour drive from the factory to arrive in Chongqing airport, railway station or river port. having strong technology and advanced process, experienced and conscientious teamwork, superior machining equipment, Jinggong developed DPL multi-functional fluid bed processor and SMG rapid mixer granulator which possess independent intellectual property and reach international advanced level. Jinggong passed ISO9001:2008 and CE attestations and all of the products comply with cGMP and FDA standards.
With high technical content, premium quality, reliable performance and perfect after-sale service, Jinggong products won trust from hundreds of customers in domestic and export to more than 20 countries and regions including USA, European union, Russia and Japan. The products capacity from 100g to 1000kgs, which covers requirements of most customers. They were applited not only in pharmaceutical, but also used in food, cosmetics and chemical industries.
After nearly 20 years development and process experience accumulation, Jinggong not only provide quality machines but also present advanced process technology to our customer. as a leader of domestic pharmaceutical machinery industry, Jinggong devote to build a brilliant future together with our customers, and unceasingly contribute to human health.